IEC 62196-1 Short-time Test Current and Temperature Rising Test System Test Current 6500A
Product Overview
This advanced test system complies with IEC 62196-1Ed.4CDV 2020 (clause 12.3, 24, 34.2, 34.4, 35.4), IEC 62916-2, and IEC 62916-3 standards. Designed for evaluating temperature rise in EV plugs and sockets under rated current conditions, it accurately assesses surface heating of electrical accessories and verifies terminal temperature rise compliance with international standards. The system also performs short-time high current withstand tests for grounding contacts.
Key Features
- Computer-controlled operation with custom software for standardized testing procedures
- Comprehensive assessment of surface heating and electrode temperature rise in charging interfaces
- Automated data collection and analysis with built-in standard compliance verification
- Multiple operating modes for flexible testing scenarios
- Precision temperature measurement system with live testing capability
Technical Specifications
| Output Workstation | 1 DC output station |
| Maximum Output Voltage | DC < 15V |
| Adjustable Test Current | DC 200-6500A |
| Current Display Accuracy | ±(0.25% reading + 0.25% range), 1A resolution |
| Voltage Display Accuracy | ±(0.25% reading + 0.25% range), 0.01V resolution |
| Test Current Stability | ±(1% set value + 0.5A), ~1s response time |
Operating Modes
- Continuous Mode: Test duration 0.01-99.99 hours
- On/Off Mode: Programmable power cycles (0.01-99.99 hours on/off, 1-9999 cycles)
- Automatic Temperature Control:
- Temperature rise setting: 0-100°C
- Stability accuracy: ±0.5°C
- Automatically calculates required current for target temperature
Temperature Measurement System
- Range: 0-260°C with ±0.3% + 1°C accuracy
- 16 measurement channels (including ambient temperature)
- Supports J, K, T, E, S, N, B, R thermocouples
- Includes 20 K-type 30AWG fine wire thermocouples (2m length)
- Live testing capability without instrument damage
- Adjustable scanning speed: 0.1-1800 seconds per channel
- Automatic ambient temperature compensation
Additional Features
- Voltage drop and resistance testing capability
- Touchscreen industrial control computer (Pentium 4/1.8G, 4GB RAM, 64GB SSD)
- Programmable current settings (≥10 segments)
- Real-time data visualization with adjustable sampling (100ms-1800s)
- 8GB+ data storage with USB export (CSV, XLSX formats)
- Overload/overcurrent protection with automatic cutoff
Physical Specifications
- Power Supply: AC 220V ±10%, 50/60Hz, 50KVA
- Dimensions: 1000(W) × 1300(D) × 1800(H) mm
- Weight: ~400kg with heavy-duty casters
- Test Fixture: 800×400×400mm with acrylic transparent cover
System interface showing temperature control settings
Temperature monitoring with real-time curve display
Complete test system configuration
Test fixture detail with transparent acrylic cover
